When modifying PP color film for automotive interiors, manufacturers prioritize materials that balance cost-effectiveness, tactile comfort, durability, and processing ease. Below are the most widely used options, each tailored to enhance specific properties of the film:
1. Talc (Magnesium Silicate)
- Core Role: The most popular choice for boosting stiffness and heat resistance without ruining the film’s soft feel.
- Key Advantages: Low cost, easy to mix with PP resin, and keeps the film slightly flexible—matching the comfort needs of interior parts.
- Typical Uses: Dashboard trims, door panel covers, and storage box surfaces (parts exposed to sunlight and daily touches).
2. Calcium Carbonate
- Core Role: A budget-friendly option for basic reinforcement, focusing on reducing shrinkage (keeping the film’s shape stable) and slightly improving impact resistance.
- Key Advantages: Cheaper than talc, soft (no rough texture), and doesn’t affect the film’s color retention.
- Typical Uses: Low-cost interior parts like glove box liners, seat back covers, and small trim pieces.
3. Short-Cut Glass Fiber
- Core Role: Ideal for parts needing extra strength and durability—enhances tensile strength (resistance to stretching) and heat resistance.
- Key Advantages: More affordable than carbon fiber; controlled addition (10-20% of the mixture) keeps the film slightly flexible, avoiding excessive rigidity.
- Typical Uses: High-use parts like center console trims, air vent surrounds, and door handle covers.
4. Polyethylene (PE)
- Core Role: Blended with PP to improve flexibility and low-temperature resistance—makes the film stretchable and less brittle in cold weather.
- Key Advantages: Maintains a smooth, soft touch; easy to blend with PP; and preserves the film’s color.
- Typical Uses: Curved parts like door panel covers, dashboard edge trims, and seat cushion side covers.
5. Elastomers (e.g., EPDM, TPO)
- Core Role: Creates an ultra-soft, rubber-like feel—prioritizes tactile comfort for parts passengers touch frequently.
- Key Advantages: Excellent impact resistance (won’t crack easily) and good weather resistance (no hardening/fading in sunlight); more cost-effective than carbon fiber.
- Typical Uses: Armrests, steering wheel covers, gear shift knobs, and door handle grips.
These materials cover the main needs of automotive interior PP color film modification, from basic rigidity to premium softness, ensuring the film fits different interior parts while controlling production costs.